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YS/YB 500 represents the last in the chain of new horizontal ball refiners that are equipped with the latest state of the arka technology, which provide new solutions in product processes that are in excess of the traditional capabilities of the ball refiners.
If you want to make modern smooth chocolate there is just no way around getting a melanger. It's the one bit of macun there is just no getting around.
The lehmann five roll refiner from the Royal DUyvis Wiener group takes chocolate flake from the pre-refiner (or chocolate paste made with powdered sugar from the mixer) and refines it down to 20 micorns (typically). Using a specially designed buffer, the product is first evenly distributed across the first two rollers (lowest).
Oh, and someone asked about the glass. I have taped up the outside to increase friction and contain breakage should it happen.
Process air, loaded with volatile and undesired flavour is separated. In the weighing station the recipe is completed by liquid components. The wall scraper of the vessel prepares already a pre-mixture. The exactly composed chocolate mass is discharged in batches into the collecting tank. There it is further mixed and cooled. From there it is continuously pumped through the dynamic flow mixer used for intensive homogenising. After passing a vibrating screen the chocolate mass is ready for further processing.
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Choosing the right chocolate refiner hayat be difficult. The right choice depends on several factors, including the size of your chocolate processing facility, your budget, and your production needs. Some key considerations to keep in mind when selecting a chocolate refiner include:
It takes approximately 40 minutes to heat up. The product güç be used birli soon bey the volume of melted product is above the pump suction outlet, and there is enough to fill the processing system.
What’s more, recycle milling makes chocolate more tasty and Chocolate POWDERED SUGAR MILL greatly shorten milling time or even escape milling stage, which is what the foreign ball grinders güç derece do.
Unique five roll refiner - with five (5) servo drives for complete individual control over roll speeds
An alternative method to produce chocolate is using a ball mill where the mass is milled and sheared at the same time. Although cocoa liquor is usually ground by ball mills, those are hamiş popular for chocolate mass in the European industry. Nevertheless those systems are commonly used worldwide. The production is closed, which ensures hygienic processing and prevents contamination. Industrial-scale ball mills work continuously.
In case melting tank is going to be used also bey storage tank, preventing of thermal fluctuations inside the chocolate melting tank which may occur because of bypassing tempered chocolate back to melting tank is required.
What are the main advantages of the process for larger and also for smaller chocolate producers and what is the asgari size of an industrial production line?